Views: 0 Author: Site Editor Publish Time: 2025-06-04 Origin: Site
As a benchmark tool for precision measurement and industrial production, Marble/Granite platforms excel in accuracy, stability, and durability due to their unique material properties and processing characteristics. The following details their core features from the dimensions of material characteristics, precision performance, physical advantages, processing capabilities, and environmental adaptability:
Mineral Composition and Structure
• Main components: pyroxene, plagioclase, olivine, biotite, and trace magnetite. Through hundreds of millions of years of natural aging, they form a dense and uniform crystalline structure with no hidden internal stress.
• The black luster originates from the fine arrangement of mineral particles (grain size typically <1mm), and the surface has low micro-roughness (Ra≤0.16μm), making it suitable for precision contact measurement.
Physical Properties
• Hardness: Mohs 6–7 (superior to cast iron’s Mohs 4–5), with extremely strong wear resistance, making it difficult to produce scratches or dents after long-term use.
• Compressive Strength: 2,290–3,750 kg/cm², capable of withstanding the inspection load of heavy workpieces (such as automotive molds and aerospace structural components).
• Thermal Stability: Extremely low thermal expansion coefficient (3–5×10⁻⁶/℃), with dimensional changes <0.005mm/m in temperature differences of ±5℃, far better than metal materials.
Chemical Properties
• Corrosion Resistance: Resistant to acids and alkalis (no chemical reaction within pH 2–12), non-rusting, and suitable for humid, high-dust, or corrosive industrial environments.
• Non-Magnetic: No electromagnetic induction, suitable for non-magnetic inspection scenarios of precision devices such as electronic components and semiconductor wafers.
Flatness Accuracy
• Compliant with GB/T 4987 standards, with accuracy grades ranging from Grade 000 (highest) to Grade 3:
◦ Grade 000: Flatness ≤1×(1+d/1000) μm (d = diagonal length in mm), suitable for benchmark calibration in metrology laboratories.
◦ Grade 00/0: Flatness 2–4×(1+d/1000) μm, used for bases of precision machine tools and coordinate measuring machines (CMMs).
• Through manual scraping (for accuracy above Grade 00), processing stress is eliminated, and micro-planar correction is achieved to ensure long-term geometric stability.
Measurement Repeatability
• Work surface error ≤±0.5μm/m², repeatability measurement deviation <1%, meeting international standards such as ISO 10360 for high-precision benchmarks.
Impact and Deformation Resistance
• Only minor local chipping (chip depth <0.1mm) occurs when struck by heavy objects, without overall deformation or loss of accuracy like cast iron platforms.
• No plastic deformation; original accuracy is immediately restored after long-term loading without recalibration.
Self-Lubrication and Low Friction
• The natural microporous structure of the surface creates a "self-lubricating effect," with a sliding friction coefficient ≤0.015, allowing smooth movement of tools such as gauge blocks and dial indicators without stiction.
Long Lifespan and Maintenance-Free
• Service life under normal conditions can exceed 50 years, requiring no regular oiling, rust prevention, or heat treatment, with maintenance costs only 1/5 of metal platforms.
Structural Customization
• Can be processed into functional structures such as T-slots, V-slots, dovetail slots, and threaded holes to adapt to the installation of fixtures, sensors, or laser measurement equipment.
• Typical case: A Marble/Granite platform customized for semiconductor inspection equipment integrates a vacuum adsorption hole array with positioning accuracy up to ±2μm.
Composite Component Manufacturing
• Combined with metal components (such as stainless steel inlays and aluminum alloy guide rails) to form a hybrid structure, balancing stone stability and metal functionality. Examples include:
◦ Granite base + steel guide rail pair for high-precision linear motion systems.
◦ Marble/Granite platform embedded with temperature compensation sensors to real-time correct environmental temperature variations.
Temperature and Humidity
• Operating temperature range: -10°C–50°C (recommended constant temperature 20±2°C), humidity 30%–80% RH without condensation, suitable for laboratories, workshops, and outdoor temporary inspection scenarios.
• Maintains ±5% accuracy stability in extreme environments such as Arctic/Antarctic 科考 equipment and tropical factories.
Vibration and Noise
• The high damping 特性 (damping ratio 0.01–0.03) of natural stone absorbs >90% of environmental vibrations (such as machine tool processing sources), with noise attenuation >20dB, ensuring the stability of optical measurements (e.g., laser interferometers).
Application Scenario | Core Advantages | Typical Cases |
Metrology Calibration Laboratories | Grade 000 ultra-high precision, non-magnetic | Calibrating CMMs and laser trackers |
Semiconductor Manufacturing | Non-magnetic, low micro-dust (surface electrostatic adsorption <0.01μg/cm²) | Wafer positioning platforms for chip packaging equipment |
Aerospace Inspection | Impact resistance, high/low temperature tolerance | Geometric tolerance inspection of aircraft engine blades |
Automated Production Lines | Multi-station integration, long-term load stability | Reference platforms for online automotive component inspection lines |
Scientific Research and Precision Instruments | Nanometer-level accuracy retention | Vibration-damping bases for atomic force microscopes (AFM) |
Indicator | Marble/Granite Platform | Cast Iron Platform | Granite Platform |
Accuracy Grade | Highest Grade 000 (flatness ≤1μm/m²) | Highest Grade 0 (flatness ≤4μm/m²) | Grade 00 (flatness ≤2μm/m²) |
Temperature Sensitivity | Thermal expansion coefficient 3×10⁻⁶/℃ | 10×10⁻⁶/℃ | 5×10⁻⁶/℃ |
Corrosion Resistance | Acid/alkali-resistant, non-rusting | Regular rust prevention required | Acid-resistant but not alkali-resistant |
Applicable Scenarios | Ultra-precision measurement, clean environments | Workshop-level inspection, heavy loads | Outdoor equipment, impact-resistant scenarios |
With their stability of natural materials, high precision of artificial craftsmanship, and flexibility of structural design, Marble/Granite platforms have become indispensable benchmark tools in modern industry. Whether for nanometer-level scientific research measurements or heavy industrial inspections, their characteristics fully meet the full-dimensional needs from "micron-level precision control" to "decade-long lifespan assurance," earning them the reputation of the "physical benchmark origin of precision manufacturing."